New Designed CNC Wire Cut EDM Machine

Product Details
Application: Metal
Process Usage: Metal-Cutting CNC Machine Tools
Movement Method: Linear Control
Manufacturer/Factory & Trading Company

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Year of Establishment
2006-07-06
Plant Area
23302 square meters
  • New Designed CNC Wire Cut EDM Machine
  • New Designed CNC Wire Cut EDM Machine
  • New Designed CNC Wire Cut EDM Machine
  • New Designed CNC Wire Cut EDM Machine
  • New Designed CNC Wire Cut EDM Machine
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Basic Info.

Model NO.
FR-400G
Control Method
Open-Loop Control
Numerical Control
CNC/MNC
Processing Precision
±0.005mm
Performance Classification
High-End CNC Machine Tools
Certification
CE, ISO 9001
Condition
New
Parameter Setting
Automatically
Roughness
0.8 Um
Thickness for 3 Time Cutting
200mm
Transport Package
1800*1400*2250mm
Specification
FR-400G
Trademark
RuiJun
Origin
Suzhou China
Production Capacity
3000 Sets/Year

Product Description

FR-400G Wire Cut EDM New Design

New Designed CNC Wire Cut EDM Machine
Standard Configuration:
1) Window XP System with Auto-CAD software control System.
2) PANASONIC Inverter ( Japan Panasonic )
3) "C" Structure HTK Casting Machine Body ( Japan HTK )
4) Standard DRO and Z axis motorized drive up and down.
5) Hiwin brand linear guide way install on XYZUV 5 axis
( P lever )
6) Hiwin brand ball screw install on XYZUV 5 axis ( C3 lever )
7) Automatic center lubrication system. (Not manual )
8) LED Inside light (Not outside bulb)
9) Automatic double direction wire tension system
10) Standard ±6 degree taper cutting system
11) PHILIPS Industrial Computer (Philips Europe)
12) Automatic parameter generating system.


Cooperate Suppliers:
Linear guide way and ball screw supplier (HINWIN Taiwan)
Bearing supplier (NSK Japan )
Motor, Driver and Electric accessories supplier ( SIEMENS German)
Electric accessories supplier ( NCC Japan )
Transducer (converter) ( PANASONIC Japan)
Servo driver supplier ( YASKAWA Japan )
Handle Remote supplier (EUCHNER German )
Industrial control system supplier (PHILIPS Europe)

Machine Featurers:
1) Parameter is not required to put in, Artificial Intelligence works out perfect parameter 
immediately after putting in cutting thickness and wire diameter, Different accuracy based on different workers with different experience will be solved.  


2) Roughness: Ra ≤0.8um
3) 3 Time Cutting thickness : ≥200mm

4) Max Machining Speed: 200mm2/min


Factory Situation:

1). More than 1300 Sets Wire Cut Machine can be sold out in Chinese market each year.
2). Over 8000 sets EDM machines installed in China or other countries.
3). 8 steps checking for each machine by more than 25 QCS.
4). 19 years experience on EDM Machines (From 1997) , 300 employees.
5). 20 research personnel for developing new models or accessories.

Item unit FR-400G
Worktable size (L×W) mm 550*680
Table travel(X×Y) mm 300*400
Max. work piece thickness mm 250
U.V axis mm      20*20
Max. taper angle/plate thickness degree/mm ±6°/80
Wire diameter mm 0.16-0.20
 
Machine accuracy
Octagon mm   ±0.005
Angle mm    0.012
Roughness, thrice cutting um ≤0.8
Max. machining speed mm²/min 200
Machine dimensions(W×L×H) mm 1160*1650*1850
Machine weight Kg 1800
Controller dimensions(W×L×H) Mm 600*800*1800
Wire traveling speed m/min 5-11
Load of table Kg 400
Rated Power KVA 3
Water tank dimension(W×L×H) mm 600*1200*500
Working reservoir capacity L 200

Factory Pictures


New Designed CNC Wire Cut EDM Machine
New Designed CNC Wire Cut EDM Machine


Product Introduction

Considering the main problems existing in the old type Fast Speed wire cut machine such as low cutting precision, bad surface finishing and slow cutting speed, while the brass wire cut machine is much more expensive and difficult to learn, we develop the second generation Middle Speed Wire Cutting machine based on the technology from Brass wire cut machine, deeply improves the cutting precision, surface finishing
(Ra≤0.8um), cutting speed to make the cutting life and technology almost same as brass wire cut machine. But the machine's purchase cost is much lower than brass wire cut machine, the operator who has a little experience of fast speed wire cut machine can use our machine immediately. Comprehensive efficiency is 2 or 3 time as fast speed wire cut machine.

We adopt 6 sets high lever linear guide way on the traveling system including X,Y axis and other running accessories, X,Y axis adopts 2 sets high level ball screw. Wire Swing system: the first company adopt linear guide way, make the travel move smoothly without any obstruction, it make sure the swing without any wear, solve the big obstruction, big wear, etc problem from the V shape guide way.Tape or Angle part: UV axis tape unit has got national patent, patent number:2L2008200332261. Perfect design high lever tape unit, make high accuracy for moving and tape cutting. Wire Tension System: National patent number: 2L200820000226.7. Adopt double direction wire tension system, keep the wire tension with same strength during the working time, which can protect the wire and reduce the wire broken possibility.



 

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