| After-sales Service: | 24 Hours Online Service |
|---|---|
| Warranty: | 3 Ye |
| Application: | Metal |
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| Mechanical arrangement | ||||||||||
| 1 | X.Y axis travel | 800*500mm | 10 | Spindle guider | RUSON Precision linear guide | |||||
| 2 | Spindle travel | 480mm (can install 600mm tube) | 11 | Spindle and drag screw | RUSON Precision ball screw | |||||
| 3 | Second stroke of w axis of the head | 380mm | 12 | Table guider | Taiwan JW Precision linear guider | |||||
| 4 | Workpiece height | 100~500 | 13 | Table screw | Taiwan JW Precision linear ball screw | |||||
| 5 | Machine weight | 2800kg | 14 | Swivel head | High wear-resistant tungsten steel structure | |||||
| 6 | Machine load | 800kg | 15 | Machine size | 2050*2100*2160mm | |||||
| 7 | Second travel of w axis | power-driven | 16 | Working pan size | 1200*680mm | |||||
| 8 | 17 | Angle of nose deflection | ±45°(Not system link) Positioning accuracy:0.05° |
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| Electrical configuration | 16 | |||||||||
| 1 | Machining aperture | Ø0.3~Ø3MM | 8 | Electrode repair function | Equipped | |||||
| 2 | Machine power rating | 4.5KW | 9 | Parameter storage function | Equipped | |||||
| 3 | Machining current | 36A | 10 | Blackout memory | Equipped | |||||
| 4 | Processing mode | One-click machining | 11 | Depth setting function | Equipped | |||||
| 5 | Digital display | 12-inch LCD triaxial digital display | 12 | Tool lifting function | Equipped | |||||
| 6 | Rapid spindle rise and fall | Adjustable | 13 | Material database | Equipped | |||||
| 7 | Rotational speed | Adjustable | 14 | High frequency soft start | Equipped | |||||
| numerical control system | ||||||||||
| 1 | Host hardware | System: WIN7 or WIN8, CPU:2.41GHZ Hard disk: 64GSSD, memory: 2.0 GB | 10 | Penetration Detection 2 (optional) | Physical detection: When the electrode tube contacts the detection rod mounted on the column, the signal is generated, and the penetration is controlled according to this signal. | |||||
| 2 | display | 12 inches (resolution: 1024*768) Tangible touch screen |
11 | Anti-collision detection | When the electrode tube touches the workpiece in the non-machining state, it will alarm and stop immediately... | |||||
| 3 | Manual box | Electronic hand wheel (XYZ three-axis control), while integrating some physical keys, easy to operate. | 12 | End of electrode loss | When the electrode meets the lower limit, it automatically returns to the upper limit and stops processing, waiting for the copper tube to be replaced. | |||||
| 4 | communication | Users can transmit data through U disk, network port and wireless network. | 13 | Automatic alarm | The system can set any depth and copper pipe lifting height to control the machining depth. | |||||
| 5 | NC program | 1. Import the control software directly from the DXF file. 2. Import G code or 3B code directly. 3. Machining trajectory import of wire cutting software production. 4. The NC program can modify the processing status. |
14 | Depth control | 1. Automatic edge finding. 2. Automatically divide inside and outside 3. Automatic surface search |
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| 6 | Machining parameter | Select the corresponding segment number according to the diameter of the electrode tube, and other processing parameters will be automatically adjusted. | 15 | Divide and seek edges | The closed-loop control system does not need to consider the screw compensation of the equipment running for a long time. | |||||
| 7 | Machining path | Automatic tracking of machining trajectory, graphical display, can also be edited online at any time. | 16 | Closed loop control (optional) | With power failure memory function, processing data will not be lost in the case of abnormal power failure. | |||||
| 8 | High frequency | Pulse period: 1 to 300μs 8 MOS tube |
17 | Data storage | 1. Switch English 2. Russian, Japanese (optional) |
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| 9 | Penetration Test 1 (optional) | Visual inspection: Obtain the status image captured by the camera in real time, transmit the image to the punching system for model detection, and then control the penetration according to the detection results. | 18 | language | 1. Install the C-axis 2. Nose swing |
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| No. | Name | Brand model and parameters |
| 1 | Operating system | Neopolar electricity |
| 2 | Industrial computer | 12 inch LCD screen |
| 3 | Z-axis machine | 57BYG250-84 Chuangyi DC Servo-82SY (Optional) |
| 4 | Spindle servo drive | Nachuan or new electrode electric self-made |
| 5 | W-axis machine | 52 k40gn - C / 5 gn12. 5 k |
| 6 | W axis screw | TBL or equivalent |
| 7 | Z axis screw | RUSON ·IRSH20FUUZ0-520L-20/20 or equivalent quality |
| 8 | Z-axis guide | RUSON·SFNUR2005T4DSY-553 or equivalent |
| 9 | Swivel head | New electrode electric tungsten steel belt type |
| 10 | Rotating head insulation | marble |
| 11 | X-axis guide | Taiwan Jingwei or equivalent quality |
| 12 | Y-axis guide | Taiwan Jingwei or equivalent quality |
| 13 | X axis screw | Taiwan Jingwei or equivalent quality |
| 14 | Y-axis screw | Taiwan Jingwei or equivalent quality |
| 15 | X, Y axis drag plate servo drive | Domestic servo or Panasonic servo (optional) |
| 16 | Grating ruler (optional) | Guiyang Xintian 850 and 550 5uu or equivalent quality |
| 17 | Water pump | Zhejiang speed force 4L with 350W motor |
| 18 | Work light | Taiwan nine AC24V |
| 19 | Oil pump | HP5LM |
| 20 | marble | Jinan blue |
| 21 | contactor | Zhejiang Chint 2510,1810, 0910 or equivalent quality |
| 22 | Bridge pile | Japan Fuji 100A/1600V or equivalent quality |
| 23 | High-frequency capacitance | Domestic new · Model 400V 3300UF or equivalent quality |
| 24 | Power amplifier MOS tube | Infineon IRF250N or equivalent |
| 25 | Switching power supply | Hong Kong Mingwei LRS-150-24 or equivalent quality |
| 26 | transformer | Jiangsu Aoenyi SG3.2KVA+JBK5-600VA or equivalent quality |
| 27 | Guide device | Marble with 304 stainless steel plate |
| 28 | Rail casting | Marble wire rail bed |
| 29 | Sheet metal | SPCC-DC51 |
| 30 | Sheet metal surface | Electrostatic powder spraying |
Product Introduction
Considering the main problems existing in the old type Fast Speed wire cut machine such as low cutting precision, bad surface finishing and slow cutting speed, while the brass wire cut machine is much more expensive and difficult to learn, we develop the second generation Middle Speed Wire Cutting machine based on the technology from Brass wire cut machine, deeply improves the cutting precision, surface finishing (Ra≤0.8um), cutting speed to make the cutting life and technology almost same as brass wire cut machine. But the machine's purchase cost is much lower than brass wire cut machine, the operator who has a little experience of fast speed wire cut machine can use our machine immediately. Comprehensive efficiency is 2 or 3 time as fast speed wire cut machine.
We adopt 6 sets high lever linear guide way on the traveling system including X,Y axis and other running accessories, X,Y axis adopts 2 sets high level ball screw. Wire Swing system: the first company adopt linear guide way, make the travel move smoothly without any obstruction, it make sure the swing without any wear, solve the big obstruction, big wear, etc problem from the V shape guide way.Tape or Angle part: UV axis tape unit has got national patent, patent number:2L2008200332261. Perfect design high lever tape unit, make high accuracy for moving and tape cutting. Wire Tension System: National patent number: 2L200820000226.7. Adopt double direction wire tension system, keep the wire tension with same strength during the working time, which can protect the wire and reduce the wire broken possibility.
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