Wire Cutting Fr-400g

Product Details
Application: Metal
Process Usage: Metal-Cutting CNC Machine Tools
Movement Method: Linear Control
Manufacturer/Factory & Trading Company

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Year of Establishment
2006-07-06
Plant Area
23302 square meters
  • Wire Cutting Fr-400g
  • Wire Cutting Fr-400g
  • Wire Cutting Fr-400g
  • Wire Cutting Fr-400g
  • Wire Cutting Fr-400g
  • Wire Cutting Fr-400g
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Basic Info.

Model NO.
FR-400G
Control Method
Open-Loop Control
Numerical Control
CNC/MNC
Processing Precision
±0.005mm
Performance Classification
High-End CNC Machine Tools
Certification
CE, ISO 9001
Condition
New
Parameter Setting
Automatically
Roughness
0.8 Um
Thickness for 3 Time Cutting
200mm
Transport Package
1800*1400*2250mm
Specification
FR-400G
Trademark
RuiJun
Origin
Suzhou China
HS Code
8456301090
Production Capacity
3000 Sets/Year

Product Description

FR-400G Wire Cut EDM New Design

Wire Cutting Fr-400g

Standard Configuration:
1) Window XP System with Auto-CAD software control System.
2) PANASONIC Inverter ( Japan Panasonic )
3) "C" Structure HTK Casting Machine Body ( Japan HTK )
4) Standard DRO and Z axis motorized drive up and down.
5) Hiwin brand linear guide way install on XYZUV 5 axis ( P lever )
6) Hiwin brand ball screw install on XYZUV 5 axis ( C3 lever )
7) Automatic center lubrication system. (Not manual )
8) LED Inside light (Not outside bulb)
9) Automatic double direction wire tension system
10) Standard ±6 degree taper cutting system
11) PHILIPS Industrial Computer (Philips Europe)
12) Automatic parameter generating system.

Cooperate Suppliers:
Linear guide way and ball screw supplier (HINWIN Taiwan)
Bearing supplier (NSK Japan )
Motor, Driver and Electric accessories supplier ( SIEMENS German)
Electric accessories supplier ( NCC Japan )
Transducer (converter) ( PANASONIC Japan)
Servo driver supplier ( YASKAWA Japan )
Handle Remote supplier (EUCHNER German )
Industrial control system supplier (PHILIPS Europe)
Machine Featurers:
1) Parameter is not required to put in, Artificial Intelligence works out perfect parameter 
immediately after putting in cutting thickness and wire diameter, Different accuracy based on different workers with different experience will be solved.  

2) Roughness: Ra ≤0.8um
3) 3 Time Cutting thickness : ≥200mm
4) Max Machining Speed: 200mm2/min

Factory Situation:

1). More than 1300 Sets Wire Cut Machine can be sold out in Chinese market each year.
2). Over 8000 sets EDM machines installed in China or other countries.
3). 8 steps checking for each machine by more than 25 QCS.
4). 19 years experience on EDM Machines (From 1997) , 300 employees.
5). 20 research personnel for developing new models or accessories.

Item unit FR-400G
Worktable size (L×W) mm 550*680
Table travel(X×Y) mm 300*400
Max. work piece thickness mm 250
U.V axis mm      20*20
Max. taper angle/plate thickness degree/mm ±6°/80
Wire diameter mm 0.16-0.20
 
Machine accuracy
Octagon mm   ±0.005
Angle mm    0.012
Roughness, thrice cutting um ≤0.8
Max. machining speed mm²/min 200
Machine dimensions(W×L×H) mm 1160*1650*1850
Machine weight Kg 1800
Controller dimensions(W×L×H) Mm 600*800*1800
Wire traveling speed m/min 5-11
Load of table Kg 400
Rated Power KVA 3
Water tank dimension(W×L×H) mm 600*1200*500
Working reservoir capacity L 200

Factory Pictures

Wire Cutting Fr-400g
Wire Cutting Fr-400g

Wire Cutting Fr-400g
Wire Cutting Fr-400g
Product Introduction
Considering the main problems existing in the old type Fast Speed wire cut machine such as low cutting precision, bad surface finishing and slow cutting speed, while the brass wire cut machine is much more expensive and difficult to learn, we develop the second generation Middle Speed Wire Cutting machine based on the technology from Brass wire cut machine, deeply improves the cutting precision, surface finishin (Ra≤0.8um), cutting speed to make the cutting life and technology almost same as brass wire cut machine. But the machine's purchase cost is much lower than brass wire cut machine, the operator who has a little experience of fast speed wire cut machine can use our machine immediately. Comprehensive efficiency is 2 or 3 time as fast speed wire cut machine.

We adopt 6 sets high lever linear guide way on the traveling system including X,Y axis and other running accessories, X,Y axis adopts 2 sets high level ball screw. Wire Swing system: the first company adopt linear guide way, make the travel move smoothly without any obstruction, it make sure the swing without any wear, solve the big obstruction, big wear, etc problem from the V shape guide way.Tape or Angle part: UV axis tape unit has got national patent, patent number:2L2008200332261. Perfect design high lever tape unit, make high accuracy for moving and tape cutting. Wire Tension System: National patent number: 2L200820000226.7. Adopt double direction wire tension system, keep the wire tension with same strength during the working time, which can protect the wire and reduce the wire broken possibility.

Product Sales Quantity

2013 year -----1000 sets
2014 year -----1300 sets
2015 year -----1500 sets
2016 year -----1700 sets
2017 year ----- 3600 sets

Wire Cutting Fr-400g

After 20 years developing, RuiJun brand has gone into customer's heart deeply, die manufacturer knows it is easier to get orders from clients if they use RuiJun machine, this is our RuiJun brand, who can effect die maker's decision from their customers' suggestion.
We can sell out 9 sets machine every day on the first two month of 2017 (one hour one set ), many small factories' year sale quantity can not catch up RuiJun month sale quantity. Many factories arranged their Factory Managers coming to find out the reason. But we think the reason is coming from the users, not coming from the factory. Because many customers told us, their clients will not give the die orders to them if they do not use RuiJun machine to make dies, that's why they buy our machine.

Our machine has some features as follows:

1.If you ordered ten sets RuiJun brand machine, you have a die, no matter which machine make this die, the size will be exactly the same, one of our customer said, other brand is not exactly same, there's some small difference. (He has about 40 sets machine, 30 sets are Ruijun brand, and another 10 sets are from 3 different manufacturers )
2.RuiJun brand machine can make a die with perfect surface finishing very easily, while other brand is not easy .

3.Even the die thickness is more than 200mm, we can still make a good surface finishing, while other brand is difficult if the thickness is too big.
4.We have key-technology, we do not like to tell customer how better motors we are using, how expensive accessories we are using, unless we do not have core technology, unless we are not popular in the market.

What we want to say, we have more experience, we are more professional, that's why we are more popular in the market.

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